Back 40 Designs

A story worth wearing.

Not just hats.
Built for people who actually have something to say.

Back 40 Designs creates premium patch-forward hats for local brands, businesses, and real-world stories that deserve more than generic merch.

A Story Worth Wearing·Custom Acrylic & Leatherette Patch Hats·Built for Local Brands·Small-Run Friendly·Made to Feel Personal·Purpose Built in NWA

Now Available

B40 Trail
Series

A story worth wearing — from the dirt up.

4 hats. 4 trails. Built for the riders, shops, and trail towns that make Northwest Arkansas unlike anywhere else.

Trusted by leading brands

Official partners with Pinnacle Sports Ventures, Bentonville Bicycle Co., and LoneStar Adhesive

Pinnacle Sports VenturesBentonville Bicycle Co.LoneStar Adhesive

New Collection

B40 Dealership Series

Built for the people who live inside the car business — from the clean front line, to the service bay, to the back lot where the real stories happen.

Front Line

Clean, customer-facing dealership gear.

Service Bay

Built for the techs and the shop floor.

Back Lot

Insider-only car business culture.

B40 Dealership Series hat lineup

Built by one of you

Sales floor. Finance. Management. Back lot. This collection was made from inside the business — not from a catalog.

The foundation

The 3 Pillars of Back 40 Designs.

Everything built here runs through the same filter: purpose, quality, and identity.

Purpose

Purpose

Every build starts with a reason. A business, a place, a memory, or a story worth putting on a hat.

Quality

Quality

Patch-forward headwear built with clean execution, premium materials, and a finish that feels intentional.

Identity

Identity

Back 40 designs are made to stand out and actually say something about the person, brand, or place behind them.

Collections

Built for brands, stories, and repeatable merch wins.

Whether you need a signature hat for your business or a one-off project with a story behind it, Back 40 is built to make it wearable.

Past Work

A look at past builds, collaborations, and custom work.

Built for brands, shops, and projects that need more than generic merch.

See All Builds

Process

Simple, clean, and built around custom work.

Start with the idea

01

Start with the idea

Send a logo, a concept, a business name, or even just the vibe you want. That is enough to get moving.

Shape the build

02

Shape the build

We dial in patch style, hat choice, materials, and layout until the design feels right and fits the brand.

Bring it to life

03

Bring it to life

Once approved, the run is built with a clean, premium finish made to be worn — not forgotten.

Why Back 40

Not just another hat company.

The best custom gear feels personal. Back 40 focuses on hats that connect to a place, a business, a memory, or a brand identity people actually care about.

Jesters Privilege — custom commission by Back 40 Designs

Custom Commission

Jesters Privilege — Legacy Build

Intentional Design

Each concept is built to feel original, not pulled from a generic catalog or filler template.

Strong Patch Aesthetic

Acrylic and leatherette patch styles give every build a clean, premium, signature look.

Built for Real Brands

Perfect for owners, teams, and creators who want merch people actually wear more than once.

Customer Reviews

Real people, real feedback.

"Ordering branded items for my business used to be a challenge until I started working with Back 40 Designs. Their communication is excellent, and the quality of the shirts and hats I've received has been outstanding. I highly recommend reaching out to them for your business needs."

Trey Lee

Business Owner

"Back 40 Designs put together work shirts and ballcaps for Woolbright Auto Glass. Did a great job outfitting our team!"

Jonathan Woolbright

Woolbright Auto Glass

"Consistently outstanding experience. I've ordered both hats and shirts, and the quality, along with the speed of delivery, far exceeds others in the area. I highly recommend getting your gear here."

All American PDR

Company

"Badass hats made custom by a badass individual. Highly recommend!"

Scott Clark

Customer

Questions

What buyers usually want to know.

What do I need to get started?

A logo, rough idea, business name, quantity, or even just the overall direction is enough to start the conversation.

Do you work with businesses and local brands?

Yes. Back 40 is built for shops, restaurants, events, dealerships, teams, and local brands that want better merch.

Can you do one-off special projects too?

Yes. Some of the best builds come from personal stories, landmarks, family history, and custom legacy pieces.

How long does production take?

Standard production is 3-4 weeks. Rush production is available for projects with a tighter deadline.

What's the minimum order?

No minimums. We build small runs and one-off custom pieces. Scale up as you grow.

Let's build something

Start your project here.

Fill out the form and Darin will be in touch within 1-2 business days. Prefer to talk? Call or text directly at 479-544-1366.

Or text / call directly: 479-544-1366

Papa Fuzzy
Back 40 at Bentonville Bicycle Co.

Built from something real

Back 40 wasn't built overnight.

It started long before I ever made my first hat.

Growing up, my grandfather — James E. McKeel, "Papa Fuzzy" — always had a hat on. Every day it was a different one. He would get excited to show me when he got a new one, and before long, I too became obsessed with buying hats, just like him.

Just about every picture I have of him, he is wearing a hat — except one. The family photo. One of his rare moments without one on.

He was a hard worker — a baker for most of his life — up before the sun came up, putting on his white work hat and heading out the door. Then he would come home, change hats, and give everything he had to his grandchildren.

Being his first, I felt that first hand.

Back 40 comes from that same place. This brand is about more than headwear — it's about building something with meaning. Something honest. Something that reflects the people, places, and stories that matter most.

Every hat, every patch, and every design carries that mindset.

More than a hat. A story worth wearing.